| Assessment Year | 1996 |
|---|---|
| Principal Product | Plastic Injection Moldings |
| NAICS |
n/a
|
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $10 M to 50M |
| # of Employees | 230 |
| Plant Area |
130,000
ft2
|
| Annual Production | 3,000,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $233,001 | 6,794,549 |
kWh
|
$0.034 |
| Electricity Demand | $275,517 | 15,067 |
kW-mo/yr
|
$18.29 |
| Electricity Fees | $(-14,758.0) | - |
|
- |
| Natural Gas | $69,902 | 15,703 |
MMBtu
|
$4.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $53,902 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,917 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3137: Use power during off-peak periods | $24,235 | - | - |
$24,235
-
kW-mo/yr
|
- | - | |
| 02 | 2.2625: Chill water to the highest temperature possible | $4,565 | $550 |
$4,565
145,076
kWh
|
- | - | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $466 | $700 | - | - |
$466
-
MMBtu
|
- | |
| 04 | 2.1213: Direct warmest air to combustion intake | $534 | $2,105 | - | - |
$534
-
MMBtu
|
- | |
| 05 | 2.2136: Install / repair insulation on steam lines | $1,811 | $2,743 | - | - |
$1,811
-
MMBtu
|
- | |
| 06 | 2.6218: Turn off equipment when not in use | $580 | - | - | - |
$580
-
MMBtu
|
- | |
| 07 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $8,019 | $2,940 | - | - |
$8,019
-
MMBtu
|
- | |
| 08 | 2.7243: Improve air circulation with destratification fans / other methods | $2,432 | $2,800 |
$(-46.0)
(-1,465)
kWh
|
- |
$2,478
-
MMBtu
|
- | |
| 09 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $11,260 | $9,000 | - | - | - | $11,260 | |
| TOTAL RECOMMENDED | $53,902 | $20,838 |
$4,519
143,611
kWh
|
$24,235
-
kW-mo/yr
|
$13,888
-
MMBtu
|
$11,260 | ||
| TOTAL IMPLEMENTED | $42,917 | $12,993 |
$4,565
145,076
kWh
|
$24,235
-
kW-mo/yr
|
$2,857
-
MMBtu
|
$11,260 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs