ITAC Assessment: WV0082
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ITAC Assessment: WV0082
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Assessment Year 1996
Principal Product Refractories
NAICS
n/a
SIC 3255: Clay Refractories
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 160,000
ft2
Annual Production 30,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $165,137 4,432,884
kWh
Electricity Demand $51,249 11,509
kW-mo/yr
Electricity Fees $17,388 -
Natural Gas $355,381 101,779
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,735 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,675

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
01 2.4133: Use most efficient type of electric motors $2,516 $26,600 $2,516
66,823
kWh
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,819 $1,280 $1,819
48,359
kWh
- - -
03 2.4314: Use synthetic lubricant $433 $395 $433
11,430
kWh
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $907 $95 $907
24,033
kWh
- - -
05 2.7241: Install outside air damper / economizer on hvac unit $1,486 $1,467 $1,486
39,566
kWh
- - -
06 2.1134: Eliminate leaks in combustible gas lines $50,374 $5,000 - $50,374
-
MMBtu
- -
07 3.4114: Replace city water with recycled water via cooling tower $4,200 $4,980 $(-1,200.0)
(-31,946)
kWh
- $2,160
-
Tgal
$3,240
-
Tgal
TOTAL RECOMMENDED $61,735 $39,817 $5,961
158,265
kWh
$50,374
-
MMBtu
$2,160
-
Tgal
$3,240
-
Tgal
TOTAL IMPLEMENTED $5,675 $28,370 $5,675
150,645
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs