ITAC Assessment: WM0220
ITAC logo
ITAC Assessment: WM0220
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2024
Principal Product aluminum casting
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 244,373
ft2
Annual Production 32,520,222
lb
Production Hrs. Annual 6,240
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $863,666 11,468,950
kWh
Electricity Demand $324,658 25,262
kW-mo/yr
Electricity Fees $95,820 -
Natural Gas $1,337,854 189,402
MMBtu
Waste Disposal Costs
Water Usage $115,257 11,266
Tgal
TOTAL YEARLY COSTS $2,737,255
RECOMMENDED SAVINGS* $186,297 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $134,386 $400,000 - - $134,386
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $29,665 $2,875 $24,025
320,338
kWh
$5,640
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $11,427 - $9,255
123,395
kWh
$2,172
-
kW-mo/yr
-
04 2.6218: Turn off equipment when not in use $7,912 - - - $7,912
-
MMBtu
05 2.7135: Install occupancy sensors $2,908 $2,206 $2,319
30,910
kWh
$589
-
kW-mo/yr
-
TOTAL RECOMMENDED $186,297 $405,081 $35,599
474,643
kWh
$8,400
-
kW-mo/yr
$142,298
-
MMBtu
TOTAL IMPLEMENTED - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs