ITAC Assessment: WM0120
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ITAC Assessment: WM0120
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Assessment Year 2018
Principal Product Electrical Steel Laminations
NAICS 335311: Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612: Power, Distribution, and Specialty Transformers
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 236,000
ft2
Annual Production 15,000,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $205,795 4,170,518
kWh
Electricity Demand $152,878 11,634
kW-mo/yr
Electricity Fees $52,268 -
Natural Gas $232,025 50,316
MMBtu
Waste Disposal Costs
Water Usage $18,810 206,776
Tgal
TOTAL YEARLY COSTS $661,776
RECOMMENDED SAVINGS* $104,239 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,195

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $37,818 $35,678 $23,153
469,162
kWh
$14,665
-
kW-mo/yr
- -
02 2.7231: Use radiant heater for spot heating $18,564 $28,796 - - $18,564
-
MMBtu
-
03 2.7221: Lower temperature during the winter season and vice-versa $13,520 - - - $13,520
-
MMBtu
-
04 2.9114: Use solar heat to make electricty $13,376 $48,514 $13,376
271,043
kWh
- - -
05 2.2414: Use waste heat from hot flue gases to preheat $13,335 $22,000 - - $13,335
-
MMBtu
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,903 $5,577 $2,102
42,612
kWh
$801
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,377 $2,251 $1,377
25,982
kWh
- - -
08 2.7135: Install occupancy sensors $1,092 $1,439 $1,092
22,120
kWh
- - -
09 2.7134: Use photocell controls $793 $1,120 $793
16,070
kWh
- - -
10 3.4116: Meter recycled water (to reduce sewer charges) $660 $405 - - - $660
-
Tgal
11 2.6218: Turn off equipment when not in use $408 - $303
6,132
kWh
$105
-
kW-mo/yr
- -
12 2.7124: Make a practice of turning off lights when not needed $258 - $127
2,561
kWh
$131
-
kW-mo/yr
- -
13 2.6211: Conserve energy by efficient use of vending machines $135 $328 $96
1,940
kWh
$39
-
kW-mo/yr
- -
TOTAL RECOMMENDED $104,239 $146,108 $42,419
857,622
kWh
$15,741
-
kW-mo/yr
$45,419
-
MMBtu
$660
-
Tgal
TOTAL IMPLEMENTED $39,195 $37,929 $24,530
495,144
kWh
$14,665
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs