ITAC Assessment: WM0110
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ITAC Assessment: WM0110
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Assessment Year 2017
Principal Product Aluminum Die Castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $50
M
to 100
M
# of Employees 291
Plant Area 192,000
ft2
Annual Production 1,828,975
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,527,664 23,552,520
kWh
Electricity Demand $630,983 45,723
kW-mo/yr
Electricity Fees $17,925 -
Natural Gas $780,489 208,790
MMBtu
Waste Disposal Costs
Water Usage $61,105 2,659,000
Tgal
TOTAL YEARLY COSTS $3,018,166
RECOMMENDED SAVINGS* $282,499 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $91,393

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.8114: Change rate schedules or other changes in utility service $92,862 $250,000 - - $92,862 -
02 2.2414: Use waste heat from hot flue gases to preheat $53,190 $56,000 - - - $53,190
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $52,832 $23,000 $40,909
630,720
kWh
$11,923
-
kW-mo/yr
- -
04 2.2511: Insulate bare equipment $38,561 $90,000 $11,798
181,866
kWh
$3,436
-
kW-mo/yr
- $23,327
-
MMBtu
05 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $25,591 $50,000 - - - $25,591
-
MMBtu
06 2.7231: Use radiant heater for spot heating $12,095 $7,260 - - - $12,095
-
MMBtu
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,106 $1,240 $2,947
45,405
kWh
$1,159
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $934 $600 $934
13,758
kWh
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $839 $790 $425
6,524
kWh
$414
-
kW-mo/yr
- -
10 2.7134: Use photocell controls $806 $360 $806
12,441
kWh
- - -
11 2.6211: Conserve energy by efficient use of vending machines $406 $720 $310
4,851
kWh
$96
-
kW-mo/yr
- -
12 2.7135: Install occupancy sensors $277 $115 $140
2,152
kWh
$137
-
kW-mo/yr
- -
TOTAL RECOMMENDED $282,499 $480,085 $58,269
897,717
kWh
$17,165
-
kW-mo/yr
$92,862 $114,203
-
MMBtu
TOTAL IMPLEMENTED $91,393 $113,000 $52,707
812,586
kWh
$15,359
-
kW-mo/yr
- $23,327
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs