| Assessment Year | 2016 | 
|---|---|
| Principal Product | Plastic pallets | 
| NAICS | 326199: All Other Plastics Product Manufacturing | 
| SIC | 3089: Plastics Products, Not Elsewhere Classified | 
| Sales Range | $50 M  to 100M  | 
    
| # of Employees | 200 | 
| Plant Area | 
                            100,000
                 
ft2
 
                     | 
    
| Annual Production | 2,100,000
             
pieces
 
         | 
    
| Production Hrs. Annual | 8,568
             
hrs
 
         | 
    
| Location (State) | Wisconsin | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,831,439 | 36,133,292 | 
             
kWh
 
         | 
        $0.051 | 
| Electricity Demand | $817,049 | 187,583 | 
             
kW-mo/yr
 
         | 
        $4.36 | 
| Electricity Fees | $64,977 | - | 
             | 
        - | 
| Natural Gas | $32,585 | 4,785 | 
             
MMBtu
 
         | 
        $6.81 | 
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $64,869 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    ||
| IMPLEMENTED SAVINGS* | $29,023 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | 
|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $15,282 | $26,000 | 
                        $13,640
                                                     269,092
                                 
                                            
kWh
 
                             | 
                                                                                
                        $1,642
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $21,220 | $23,066 | 
                        $18,940
                                                     373,644
                                 
                                            
kWh
 
                             | 
                                                                                
                        $2,280
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,011 | $3,340 | 
                        $3,011
                                                     59,406
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 04 | 2.7135: Install occupancy sensors | $5,195 | $825 | 
                        $4,790
                                                     94,498
                                 
                                            
kWh
 
                             | 
                                                                                
                        $405
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,792 | $280 | 
                        $4,278
                                                     84,386
                                 
                                            
kWh
 
                             | 
                                                                                
                        $514
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    |
| 06 | 2.4234: Cool compressor air intake with heat exchanger | $5,896 | $2,068 | 
                        $5,263
                                                     103,812
                                 
                                            
kWh
 
                             | 
                                                                                
                        $633
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $7,050 | $1,650 | 
                        $6,292
                                                     124,132
                                 
                                            
kWh
 
                             | 
                                                                                
                        $758
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    |
| 08 | 2.4314: Use synthetic lubricant | $2,423 | $9,400 | 
                        $2,033
                                                     40,105
                                 
                                            
kWh
 
                             | 
                                                                                
                        $390
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    |
| TOTAL RECOMMENDED | $64,869 | $66,629 | 
                        $58,247
                                                     1,149,075
                                 
                                            
kWh
 
                             | 
                                                                                
                        $6,622
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    ||
| TOTAL IMPLEMENTED | $29,023 | $26,686 | 
                        $26,229
                                                     517,436
                                 
                                            
kWh
 
                             | 
                                                                                
                        $2,794
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                    ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs