ITAC Assessment: WM0081
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ITAC Assessment: WM0081
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Assessment Year 2016
Principal Product Aluminum Casting
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 243
Plant Area 220,000
ft2
Annual Production 3,500,000
lb
Production Hrs. Annual 6,600
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $281,691 6,106,566
kWh
Electricity Demand $114,704 14,338
kW-mo/yr
Electricity Fees $28,238 -
Natural Gas $636,518 124,296
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $230,977 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,362

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.6127: Maintain air filters by cleaning or replacement $108,824 $71,331 - - $108,824
-
MMBtu
-
02 2.7231: Use radiant heater for spot heating $41,066 $7,400 - - $41,066
-
MMBtu
-
03 2.2437: Recover waste heat from equipment $48,136 $20,000 - - $48,136
-
MMBtu
-
04 2.4322: Use or replace with energy efficient substitutes $8,666 $4,583 $8,666
187,853
kWh
- - -
05 2.6218: Turn off equipment when not in use $8,381 $1,000 $8,381
223,800
kWh
- - -
06 3.4116: Meter recycled water (to reduce sewer charges) $6,837 $2,625 - - - $6,837
-
Tgal
07 2.2511: Insulate bare equipment $4,636 $7,160 - - $4,636
-
MMBtu
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,981 $2,000 $3,101
67,238
kWh
$880
-
kW-mo/yr
- -
09 2.7135: Install occupancy sensors $450 $180 $450
9,768
kWh
- - -
TOTAL RECOMMENDED $230,977 $116,279 $20,598
488,659
kWh
$880
-
kW-mo/yr
$202,662
-
MMBtu
$6,837
-
Tgal
TOTAL IMPLEMENTED $12,362 $3,000 $11,482
291,038
kWh
$880
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs