ITAC Assessment: WM0078
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ITAC Assessment: WM0078
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Assessment Year 2015
Principal Product water meters
NAICS 334514: Totalizing Fluid Meter and Counting Device Manufacturing
SIC 3824: Totalizing Fluid Meters and Counting Devices
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 315,000
ft2
Annual Production 100,000,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $506,902 8,081,774
kWh
Electricity Demand $236,470 17,853
kW-mo/yr
Natural Gas $81,910 12,757
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $92,658 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings
01 2.7232: Replace existing hvac unit with high efficiency model $31,723 $105,982 $24,137
384,837
kWh
$7,586
-
kW-mo/yr
- -
02 2.4314: Use synthetic lubricant $14,981 $4,505 $14,981
238,860
kWh
- - -
03 2.3212: Optimize plant power factor $11,162 $18,000 - $11,162
-
kW-mo/yr
- -
04 3.4111: Use closed cycle process to minimize waste water production $10,083 $3,000 - - $7,453
-
Tgal
$2,630
-
gal
05 2.7142: Utilize higher efficiency lamps and/or ballasts $7,459 $11,985 $7,203
114,840
kWh
$257
-
kW-mo/yr
- -
06 2.2614: Use cooling tower or economizer to replace chiller cooling $4,749 $8,000 $3,359
53,550
kWh
$1,391
-
kW-mo/yr
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,708 $400 $3,708
59,118
kWh
- - -
08 2.4221: Install compressor air intakes in coolest locations $2,724 $2,584 $1,929
30,762
kWh
$795
-
kW-mo/yr
- -
09 2.7134: Use photocell controls $2,082 $2,816 $846
13,496
kWh
$1,236
-
kW-mo/yr
- -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,824 $1,300 $1,290
20,564
kWh
$534
-
kW-mo/yr
- -
11 2.7111: Reduce illumination to minimum necessary levels $1,156 $300 $813
12,960
kWh
$343
-
kW-mo/yr
- -
12 2.7135: Install occupancy sensors $1,006 $1,500 $780
12,434
kWh
$226
-
kW-mo/yr
- -
TOTAL RECOMMENDED $92,658 $160,372 $59,046
941,421
kWh
$23,529
-
kW-mo/yr
$7,453
-
Tgal
$2,630
-
gal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs