ITAC Assessment: WM0075
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ITAC Assessment: WM0075
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Assessment Year 2015
Principal Product Printed Inserts/Envelopes
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2752: Commercial Printing, Lithographic
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 300,000
ft2
Annual Production 4,802,877,025
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,278,738 20,705,733
kWh
Electricity Demand $483,954 37,630
kW-mo/yr
Natural Gas $524,267 80,718
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $481,484 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $270

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.5121: Redesign flow to minimize mass transfer length $331,900 $300,000 $234,286
3,793,482
kWh
$97,615
-
kW-mo/yr
-
02 2.2437: Recover waste heat from equipment $68,035 $93,132 - - $68,035
-
MMBtu
03 2.2414: Use waste heat from hot flue gases to preheat $52,881 $34,000 - - $52,881
-
MMBtu
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,819 $46,125 $9,933
160,216
kWh
$2,886
-
kW-mo/yr
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,025 $1,280 $4,524
72,964
kWh
$1,501
-
kW-mo/yr
-
06 2.7111: Reduce illumination to minimum necessary levels $5,069 $852 $3,925
63,549
kWh
$1,144
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $1,880 $330 $1,464
23,704
kWh
$416
-
kW-mo/yr
-
08 2.2511: Insulate bare equipment $2,454 $1,014 - - $2,454
-
MMBtu
09 2.2511: Insulate bare equipment $270 $495 $191
3,093
kWh
$79
-
kW-mo/yr
-
10 2.7135: Install occupancy sensors $151 $298 $117
1,898
kWh
$34
-
kW-mo/yr
-
TOTAL RECOMMENDED $481,484 $477,526 $254,440
4,118,906
kWh
$103,674
-
kW-mo/yr
$123,370
-
MMBtu
TOTAL IMPLEMENTED $270 $495 $191
3,093
kWh
$79
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs