ITAC Assessment: WM0064
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ITAC Assessment: WM0064
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Assessment Year 2015
Principal Product Slitting, Edging, Hardening and Tempering Steel Strip
NAICS 331221: Rolled Steel Shape Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 65,000
ft2
Annual Production 10,000,000
lb
Production Hrs. Annual 6,250
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $174,567 2,541,000
kWh
Electricity Demand $83,115 6,420
kW-mo/yr
Natural Gas $114,047 20,343
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $53,860 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,138

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $687 $1,950 $687
10,000
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,641 $8,621 $3,656
53,222
kWh
$985
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,350 - $1,852
26,952
kWh
$498
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,497 $1,640 $2,755
40,105
kWh
$742
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,738 $8,210 $3,733
54,334
kWh
$1,005
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,868 $3,500 $4,625
67,127
kWh
$1,243
-
kW-mo/yr
-
07 2.2511: Insulate bare equipment $11,151 $1,631 - - $11,151
-
MMBtu
08 2.2414: Use waste heat from hot flue gases to preheat $20,928 $34,000 - - $20,928
-
MMBtu
TOTAL RECOMMENDED $53,860 $59,552 $17,308
251,740
kWh
$4,473
-
kW-mo/yr
$32,079
-
MMBtu
TOTAL IMPLEMENTED $8,138 $10,261 $6,412
93,327
kWh
$1,726
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs