ITAC Assessment: WM0063
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ITAC Assessment: WM0063
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Assessment Year 2015
Principal Product Polyurethane Foam-Carpet Padding
NAICS 326140: Polystyrene Foam Product Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 45
Plant Area 175,000
ft2
Annual Production 32,400,000
lb
Production Hrs. Annual 5,200
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $68,647 1,652,936
kWh
Electricity Demand $152,003 13,359
kW-mo/yr
Natural Gas $109,087 17,343
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,360 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,216

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $171 $294 $105
2,532
kWh
$66
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,045 $1,800 $498
12,000
kWh
$546
-
kW-mo/yr
- -
03 2.7135: Install occupancy sensors $2,876 $2,860 $1,768
42,578
kWh
$1,107
-
kW-mo/yr
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,305 $5,750 $5,404
130,128
kWh
$2,901
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $22,548 $52,000 $13,138
316,338
kWh
$9,410
-
kW-mo/yr
- -
06 2.6212: Turn off equipment during breaks, reduce operating time $85 - $85
2,052
kWh
- - -
07 2.2511: Insulate bare equipment $1,484 $603 - - $1,484
-
MMBtu
-
08 2.4322: Use or replace with energy efficient substitutes $57,847 $55,000 - - $51,446
-
MMBtu
$6,401
TOTAL RECOMMENDED $94,360 $118,307 $20,999
505,628
kWh
$14,031
-
kW-mo/yr
$52,930
-
MMBtu
$6,401
TOTAL IMPLEMENTED $1,216 $2,094 $603
14,532
kWh
$612
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs