ITAC Assessment: WM0035
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ITAC Assessment: WM0035
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Assessment Year 2013
Principal Product Animal Milk Replacer
NAICS 311119: Other Animal Food Manufacturing
SIC 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Sales Range $50
M
to 100
M
# of Employees 61
Plant Area 57,000
ft2
Annual Production 29,000
ton
Production Hrs. Annual 6,120
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $98,763 1,871,698
kWh
Electricity Demand $37,165 4,261
kW-mo/yr
Electricity Fees $9,265 -
Natural Gas $95,176 17,379
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,298 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,382

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $17,932 $1,000 $17,932
339,629
kWh
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $771 - $579
10,957
kWh
$192
-
kW-mo/yr
-
03 2.2113: Repair or replace steam traps $7,478 $1,500 - - $7,478
-
MMBtu
04 2.1233: Analyze flue gas for proper air/fuel ratio $1,425 $2,270 - - $1,425
-
MMBtu
05 2.2511: Insulate bare equipment $1,145 $200 - - $1,145
-
MMBtu
06 2.7221: Lower temperature during the winter season and vice-versa $1,953 - $1,953
36,985
kWh
- -
07 2.6212: Turn off equipment during breaks, reduce operating time $594 - $594
11,257
kWh
- -
TOTAL RECOMMENDED $31,298 $4,970 $21,058
398,828
kWh
$192
-
kW-mo/yr
$10,048
-
MMBtu
TOTAL IMPLEMENTED $29,382 $4,770 $20,479
387,871
kWh
- $8,903
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs