ITAC Assessment: WI0501
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ITAC Assessment: WI0501
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Assessment Year 2005
Principal Product Plastic Bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 130,000
ft2
Annual Production 15,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $202,527 6,935,871
kWh
Electricity Demand $158,615 15,830
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,967 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,224 $19,800 $4,869
166,740
kWh
$2,355
-
kW-mo/yr
02 2.2621: Modify refrigeration system to operate at a lower pressure $16,037 $30,800 $5,986
205,003
kWh
$10,051
-
kW-mo/yr
03 2.4231: Reduce the pressure of compressed air to the minimum required $3,905 - $2,304
78,897
kWh
$1,601
-
kW-mo/yr
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,873 - $1,842
63,082
kWh
$2,031
-
kW-mo/yr
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,008 - $1,111
38,046
kWh
$897
-
kW-mo/yr
06 2.4314: Use synthetic lubricant $921 $800 $546
18,690
kWh
$375
-
kW-mo/yr
TOTAL RECOMMENDED $33,967 $51,400 $16,657
570,458
kWh
$17,310
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs