ITAC Assessment: WI0481
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ITAC Assessment: WI0481
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Assessment Year 2004
Principal Product Salad Dressings, Sauses
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 180,000
ft2
Annual Production 162,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $126,179 3,866,920
kWh
Electricity Demand $94,490 9,239
kW-mo/yr
Electricity Fees $43,716 -
Natural Gas $181,473 29,283
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $475,437 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,576

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 4.445: Install equipment to move product $220,500 $28,500 n/a - - - - $220,500 -
02 3.3128: Utilize other methods to remove contaminants $187,529 $126,000 - - - - - $187,529
03 2.2449: Recover heat from exhausted steam, hot air or hot water $30,366 $8,400 - - $7,999
-
MMBtu
$22,367
-
Tgal
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $14,772 $32,176 n/a $9,010
262,704
kWh
$5,762
-
kW-mo/yr
- - - -
05 2.2113: Repair or replace steam traps $6,480 $1,410 - - $6,480
-
MMBtu
- - -
06 2.2437: Recover waste heat from equipment $4,392 $1,600 - - $4,392
-
MMBtu
- - -
07 2.4221: Install compressor air intakes in coolest locations $1,863 $1,280 $960
27,996
kWh
$903
-
kW-mo/yr
- - - -
08 2.2414: Use waste heat from hot flue gases to preheat $4,275 $5,500 - - $4,275
-
MMBtu
- - -
09 2.1233: Analyze flue gas for proper air/fuel ratio $2,080 $500 - - $2,080
-
MMBtu
- - -
10 2.2511: Insulate bare equipment $1,933 $250 - - $1,933
-
MMBtu
- - -
11 2.2437: Recover waste heat from equipment $547 $1,200 - - $547
-
MMBtu
- - -
12 2.3132: Recharge batteries on during off-peak demand periods $700 $1,700 - $262
-
kW-mo/yr
- - - $438
TOTAL RECOMMENDED $475,437 $208,516 $9,970
290,700
kWh
$6,927
-
kW-mo/yr
$27,706
-
MMBtu
$22,367
-
Tgal
$220,500 $187,967
TOTAL IMPLEMENTED $6,576 $3,730 $960
27,996
kWh
$1,165
-
kW-mo/yr
$4,013
-
MMBtu
- - $438
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs