| Assessment Year | 2004 |
|---|---|
| Principal Product | Carpet and polyurethane foam |
| NAICS | 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 50 |
| Plant Area |
167,000
ft2
|
| Annual Production | 45,000,000
lb
|
| Production Hrs. Annual | 5,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $139,227 | 3,331,636 |
kWh
|
$0.042 |
| Electricity Demand | $111,429 | 11,859 |
kW-mo/yr
|
$9.40 |
| Electricity Fees | $22,504 | - |
|
- |
| Natural Gas | $129,666 | 17,615 |
MMBtu
|
$7.36 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $31,886 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $5,295 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $19,263 | $39,140 |
$19,263
436,815
kWh
|
- | - | |
| 02 | 2.1133: Adjust burners for efficient operation | $3,606 | $500 | - | - |
$3,606
-
MMBtu
|
|
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $2,086 | $5,500 | - | - |
$2,086
-
MMBtu
|
|
| 04 | 2.7135: Install occupancy sensors | $1,779 | $600 |
$1,779
40,320
kWh
|
- | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $1,595 | $150 |
$1,595
30,654
kWh
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $1,496 | $640 |
$935
21,209
kWh
|
$561
-
kW-mo/yr
|
- | |
| 07 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $634 | $1,500 | - | - |
$634
-
MMBtu
|
|
| 08 | 2.2135: Repair and eliminate steam leaks | $554 | - | - | - |
$554
-
MMBtu
|
|
| 09 | 2.7241: Install outside air damper / economizer on hvac unit | $372 | $600 |
$372
8,441
kWh
|
- | - | |
| 10 | 2.2511: Insulate bare equipment | $364 | $160 | - | - |
$364
-
MMBtu
|
|
| 11 | 2.6218: Turn off equipment when not in use | $137 | - |
$137
3,108
kWh
|
- | - | |
| TOTAL RECOMMENDED | $31,886 | $48,790 |
$24,081
540,547
kWh
|
$561
-
kW-mo/yr
|
$7,244
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $5,295 | $2,160 |
$137
3,108
kWh
|
- |
$5,158
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs