ITAC Assessment: WI0464
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ITAC Assessment: WI0464
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Assessment Year 2004
Principal Product Sorbent Materials for industrial use
NAICS 325612: Polish and Other Sanitation Good Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 150,000
ft2
Annual Production 6,400,000
lb
Production Hrs. Annual 4,300
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $44,674 1,581,760
kWh
Electricity Demand $28,789 4,059
kW-mo/yr
Electricity Fees $4,802 -
Natural Gas $9,789 1,262
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,718 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,716

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $15,751 $48,510 n/a $9,498
318,729
kWh
$6,253
-
kW-mo/yr
- -
02 3.4114: Replace city water with recycled water via cooling tower $3,969 $6,500 $(-286.0)
(-9,623)
kWh
$(-90.0)
-
kW-mo/yr
- $4,345
-
Tgal
03 2.4239: Eliminate or reduce compressed air usage $3,856 - $2,268
76,082
kWh
$1,588
-
kW-mo/yr
- -
04 2.2437: Recover waste heat from equipment $1,860 $1,000 - - $1,860
-
MMBtu
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,256 $428 $854
28,667
kWh
$402
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $468 - $275
9,238
kWh
$193
-
kW-mo/yr
- -
07 2.1123: Install automatic stack damper $409 $1,800 - - $409
-
MMBtu
-
08 2.7135: Install occupancy sensors $149 $149 $149
4,196
kWh
- - -
TOTAL RECOMMENDED $27,718 $58,387 $12,758
427,289
kWh
$8,346
-
kW-mo/yr
$2,269
-
MMBtu
$4,345
-
Tgal
TOTAL IMPLEMENTED $5,716 $1,000 $2,268
76,082
kWh
$1,588
-
kW-mo/yr
$1,860
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs