ITAC Assessment: WI0432
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ITAC Assessment: WI0432
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Assessment Year 2002
Principal Product Die Castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $1
M
to 5
M
# of Employees 187
Plant Area 120,000
ft2
Annual Production 120,000
lb
Production Hrs. Annual 6,900
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $161,603 6,142,397
kWh
Electricity Demand $125,234 14,412
kW-mo/yr
Electricity Fees $37,519 -
Natural Gas $322,246 57,525
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,940 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,289

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 3.5311: Recover and reuse waste material $16,280 $8,000 - - - $16,280
-
gal
-
02 3.3131: Use evaporation to concentrate material $6,896 $11,000 n/a - - $(-2,499.0)
-
MMBtu
$10,725
-
gal
$(-1,330.0)
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,700 - - $5,700
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,213 $11,042 $3,336
120,002
kWh
$1,877
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,052 $150 $2,122
76,302
kWh
$930
-
kW-mo/yr
- - -
06 2.7314: Reduce ventilation air $2,842 $8,000 $1,586
57,048
kWh
$1,256
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $957 $356 $604
21,735
kWh
$353
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $40,940 $38,548 $7,648
275,087
kWh
$10,116
-
kW-mo/yr
$(-2,499.0)
-
MMBtu
$27,005
-
gal
$(-1,330.0)
TOTAL IMPLEMENTED $20,289 $8,506 $2,726
98,037
kWh
$1,283
-
kW-mo/yr
- $16,280
-
gal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs