ITAC Assessment: WI0366
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ITAC Assessment: WI0366
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Assessment Year 2000
Principal Product Plastic Bottles
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 107
Plant Area 180,000
ft2
Annual Production 65,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $540,831 15,319,461
kWh
Electricity Demand $450,480 32,061
kW-mo/yr
Electricity Fees $64,331 -
Natural Gas $39,537 12,161
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,393 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.2621: Modify refrigeration system to operate at a lower pressure $23,840 $71,500 $11,956
322,392
kWh
$11,884
-
kW-mo/yr
- - - -
02 2.3134: Shift from daytime to nighttime operation $23,087 - $3,903
134,525
kWh
$19,859
-
kW-mo/yr
- - $(-675.0) -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,458 $3,013 $2,575
69,461
kWh
$1,883
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,884 - $1,993
53,634
kWh
$891
-
kW-mo/yr
- - - -
05 3.8142: Distill contaminated solvents for reuse $2,628 $6,060 - - $3,122
-
gal
$(-166.0)
-
lb
$(-143.0) $(-185.0)
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,996 $4,934 $936
25,205
kWh
$1,060
-
kW-mo/yr
- - - -
07 2.7124: Make a practice of turning off lights when not needed $1,500 - $1,002
26,964
kWh
$498
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $60,393 $85,507 $22,365
632,181
kWh
$36,075
-
kW-mo/yr
$3,122
-
gal
$(-166.0)
-
lb
$(-818.0) $(-185.0)
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs