| Assessment Year | 1999 |
|---|---|
| Principal Product | Zinc and Aluminum Die Casting |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
124,586
ft2
|
| Annual Production | 6,289,702
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $133,533 | 5,053,048 |
kWh
|
$0.026 |
| Electricity Demand | $101,800 | 12,337 |
kW-mo/yr
|
$8.25 |
| Electricity Fees | $19,873 | - |
|
- |
| Natural Gas | $189,194 | 44,729 |
MMBtu
|
$4.23 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $55,023 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,468 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8113: Purchase gas directly from a contract gas supplier | $22,608 | $500 | - | - |
$22,608
-
MMBtu
|
- | - | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $17,616 | $94,400 |
$17,616
631,301
kWh
|
- | - | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,468 | $60 |
$3,620
129,836
kWh
|
$848
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $3,053 | $9,000 | - | - | - |
$3,053
-
lb
|
- | - | |
| 05 | 4.111: Add equipment/ operators to reduce production bottleneck | $3,188 | $8,500 | - | - | - | - | $3,188 | - | |
| 06 | 2.3134: Shift from daytime to nighttime operation | $1,792 | - | - |
$2,167
-
kW-mo/yr
|
- | - | $(-375.0) | - | |
| 07 | 2.7135: Install occupancy sensors | $1,203 | $1,900 |
$639
22,860
kWh
|
$564
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $415 | $203 |
$301
10,844
kWh
|
$114
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 3.7137: Replace cloth rags with paper towels | $680 | - | - | - | - | - | - | $680 | |
| TOTAL RECOMMENDED | $55,023 | $114,563 |
$22,176
794,841
kWh
|
$3,693
-
kW-mo/yr
|
$22,608
-
MMBtu
|
$3,053
-
lb
|
$2,813 | $680 | ||
| TOTAL IMPLEMENTED | $4,468 | $60 |
$3,620
129,836
kWh
|
$848
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs