| Assessment Year | 1998 |
|---|---|
| Principal Product | Steel Castings |
| NAICS |
n/a
|
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
148,000
ft2
|
| Annual Production | 6,000
ton
|
| Production Hrs. Annual | 6,760
hrs
|
| Location (State) | Nebraska |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $318,942 | 12,726,260 |
kWh
|
$0.025 |
| Electricity Demand | $407,061 | 61,812 |
kW-mo/yr
|
$6.59 |
| Natural Gas | $180,513 | 58,614 |
MMBtu
|
$3.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $60,272 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,328 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4111: Use closed cycle process to minimize waste water production | $19,062 | $6,300 |
$(-96.0)
(-3,810)
kWh
|
$(-89.0)
-
kW-mo/yr
|
$19,247
-
Tgal
|
- | - | |
| 02 | 2.3191: Use demand controller or load shedder | $15,886 | $2,000 | - |
$15,886
-
kW-mo/yr
|
- | - | - | |
| 03 | 4.423: Move product using mechanical means | $15,300 | $8,676 | - | - | - | - | $15,300 | |
| 04 | 3.5313: Increase amount of waste recovered for resale | $2,783 | $500 | - | - | - |
$2,783
-
lb
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,336 | $130 |
$1,510
60,375
kWh
|
$826
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4311: Recover mechanical energy | $2,321 | $3,413 |
$1,137
45,428
kWh
|
$1,184
-
kW-mo/yr
|
- | - | - | |
| 07 | 3.5313: Increase amount of waste recovered for resale | $940 | $500 | - | - | - |
$940
-
lb
|
- | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $844 | $3,478 |
$359
14,361
kWh
|
$485
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7135: Install occupancy sensors | $800 | $899 |
$800
26,671
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $60,272 | $25,896 |
$3,710
143,025
kWh
|
$18,292
-
kW-mo/yr
|
$19,247
-
Tgal
|
$3,723
-
lb
|
$15,300 | ||
| TOTAL IMPLEMENTED | $43,328 | $12,843 |
$2,551
101,993
kWh
|
$17,807
-
kW-mo/yr
|
$19,247
-
Tgal
|
$3,723
-
lb
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs