| Assessment Year | 1998 |
|---|---|
| Principal Product | Flat Die Forgings |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
143,895
ft2
|
| Annual Production | 4,700,000
lb
|
| Production Hrs. Annual | 6,275
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $91,901 | 2,143,611 |
kWh
|
$0.043 |
| Electricity Demand | $109,665 | 9,210 |
kW-mo/yr
|
$11.91 |
| Electricity Fees | $34,576 | - |
|
- |
| Natural Gas | $510,023 | 156,637 |
MMBtu
|
$3.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $110,855 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $90,670 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3134: Shift from daytime to nighttime operation | $89,367 | - | - |
$91,892
-
kW-mo/yr
|
- | - | $(-2,525.0) | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $12,742 | $10,000 | - | - |
$12,742
-
MMBtu
|
- | - | |
| 03 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $6,845 | - | - | - | - |
$6,845
-
lb
|
- | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $598 | $386 |
$282
6,155
kWh
|
$316
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $555 | - |
$348
7,620
kWh
|
$207
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2511: Insulate bare equipment | $417 | $742 |
$298
6,448
kWh
|
$119
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $331 | $571 |
$150
3,224
kWh
|
$181
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $110,855 | $11,699 |
$1,078
23,447
kWh
|
$92,715
-
kW-mo/yr
|
$12,742
-
MMBtu
|
$6,845
-
lb
|
$(-2,525.0) | ||
| TOTAL IMPLEMENTED | $90,670 | $1,313 |
$796
17,292
kWh
|
$92,399
-
kW-mo/yr
|
- | - | $(-2,525.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs