ITAC Assessment: WI0312
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ITAC Assessment: WI0312
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Assessment Year 1998
Principal Product Steel Rolls
NAICS
n/a
SIC 3547: Rolling Mill Machinery and Equipment
Sales Range $1
M
to 5
M
# of Employees 32
Plant Area 30,000
ft2
Annual Production 600
pieces
Production Hrs. Annual 5,125
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $30,340 798,359
kWh
Electricity Demand $28,627 2,389
kW-mo/yr
Electricity Fees $1,308 -
Natural Gas $121,397 34,047
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $174,347 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,658

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 4.431: Train operators for maximum operating efficiency $153,750 $30,000 - - - - - $153,750 -
02 2.1221: Replace obsolete burners with more efficient ones $12,702 $42,000 - - $12,702
-
MMBtu
- - - -
03 3.3122: Use filtration, centrifuging to remove contaminants $2,744 $7,000 - - - - - - $2,744
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,170 - $1,179
29,601
kWh
$991
-
kW-mo/yr
- - - - -
05 2.7144: Install spectral reflectors / delamp $1,422 - $968
24,326
kWh
$454
-
kW-mo/yr
- - - - -
06 3.8142: Distill contaminated solvents for reuse $1,071 $4,000 - - - $1,937
-
gal
$(-124.0)
-
lb
$(-560.0) $(-182.0)
07 3.8121: Cover containers to minimize evaporative losses $488 - - - - - - - $488
TOTAL RECOMMENDED $174,347 $83,000 $2,147
53,927
kWh
$1,445
-
kW-mo/yr
$12,702
-
MMBtu
$1,937
-
gal
$(-124.0)
-
lb
$153,190 $3,050
TOTAL IMPLEMENTED $2,658 - $1,179
29,601
kWh
$991
-
kW-mo/yr
- - - - $488
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs