| Assessment Year | 1997 |
|---|---|
| Principal Product | Cold Drawn Steel Bars |
| NAICS |
n/a
|
| SIC | 3316: Cold-Rolled Steel Sheet, Strip, and Bars |
| Sales Range | $10 M to 50M |
| # of Employees | 191 |
| Plant Area |
330,000
ft2
|
| Annual Production | 100,000
ton
|
| Production Hrs. Annual | 5,500
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $300,589 | 7,883,060 |
kWh
|
$0.038 |
| Electricity Demand | $291,090 | 20,739 |
kW-mo/yr
|
$14.04 |
| Electricity Fees | $20,836 | - |
|
- |
| Natural Gas | $350,355 | 114,441 |
MMBtu
|
$3.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $344,328 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,327 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $285,742 | $770,000 |
$243,210
6,050,117
kWh
|
$195,096
-
kW-mo/yr
|
$(-144,864.0)
-
MMBtu
|
- | - | - | $(-7,700.0) | - | |
| 02 | 3.4114: Replace city water with recycled water via cooling tower | $19,558 | $25,000 |
$(-5,283.0)
(-82,063)
kWh
|
- | - |
$25,341
-
Tgal
|
- | - | $(-500.0) | - | |
| 03 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $17,370 | - | - | - | - | - |
$17,370
-
lb
|
- | - | - | |
| 04 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $1,350 | $5,000 | - | - | - | - | - |
$1,350
-
lb
|
- | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,522 | $500 | - | - |
$6,522
-
MMBtu
|
- | - | - | - | - | |
| 06 | 3.3122: Use filtration, centrifuging to remove contaminants | $6,051 | $7,000 | - | - | - | - | - | - | - | $6,051 | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,805 | - |
$3,220
80,012
kWh
|
$2,585
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,649 | $5,500 |
$1,649
41,032
kWh
|
- | - | - | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $281 | $600 |
$281
7,034
kWh
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $344,328 | $813,600 |
$243,077
6,096,132
kWh
|
$197,681
-
kW-mo/yr
|
$(-138,342.0)
-
MMBtu
|
$25,341
-
Tgal
|
$17,370
-
lb
|
$1,350
-
lb
|
$(-8,200.0) | $6,051 | ||
| TOTAL IMPLEMENTED | $12,327 | $500 |
$3,220
80,012
kWh
|
$2,585
-
kW-mo/yr
|
$6,522
-
MMBtu
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs