| Assessment Year | 1997 |
|---|---|
| Principal Product | Seating Products |
| NAICS |
n/a
|
| SIC | 3999: Manufacturing Industries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 280 |
| Plant Area |
154,000
ft2
|
| Annual Production | 379,000
pieces
|
| Production Hrs. Annual | 4,800
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $88,248 | 3,207,503 |
kWh
|
$0.028 |
| Electricity Demand | $75,880 | 8,671 |
kW-mo/yr
|
$8.75 |
| Electricity Fees | $532 | - |
|
- |
| Natural Gas | $126,035 | 28,977 |
MMBtu
|
$4.35 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $69,419 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,531 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $36,464 | $13,000 | - |
$36,464
-
MMBtu
|
- | - | - | - | |
| 02 | 2.8113: Purchase gas directly from a contract gas supplier | $12,129 | $500 | - |
$12,129
-
MMBtu
|
- | - | - | - | |
| 03 | 3.3131: Use evaporation to concentrate material | $10,763 | $23,000 | - |
$(-2,850.0)
-
MMBtu
|
- |
$13,613
-
gal
|
- | - | |
| 04 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $4,590 | $1,000 | - | - | - | - | - | $4,590 | |
| 05 | 3.4113: Treat and reuse rinse waters | $3,396 | $1,735 | - | - |
$3,396
-
Tgal
|
- | - | - | |
| 06 | 4.321: Optimize production lot sizes and inventories | $793 | - | - | - | - | - | $793 | - | |
| 07 | 2.2511: Insulate bare equipment | $768 | $998 | - |
$768
-
MMBtu
|
- | - | - | - | |
| 08 | 2.7314: Reduce ventilation air | $346 | $1,000 |
$26
879
kWh
|
$320
-
MMBtu
|
- | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $170 | $300 |
$170
5,862
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $69,419 | $41,533 |
$196
6,741
kWh
|
$46,831
-
MMBtu
|
$3,396
-
Tgal
|
$13,613
-
gal
|
$793 | $4,590 | ||
| TOTAL IMPLEMENTED | $11,531 | $23,998 | - |
$(-2,082.0)
-
MMBtu
|
- |
$13,613
-
gal
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs