| Assessment Year | 1997 |
|---|---|
| Principal Product | Zinc and Aluminum Die Casting |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $5 M to 10M |
| # of Employees | 72 |
| Plant Area |
66,500
ft2
|
| Annual Production | 1,248,000
lb
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $60,254 | 2,218,347 |
kWh
|
$0.027 |
| Electricity Demand | $49,608 | 5,752 |
kW-mo/yr
|
$8.62 |
| Electricity Fees | $7,619 | - |
|
- |
| Natural Gas | $212,104 | 58,051 |
MMBtu
|
$3.65 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $212,238 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.321: Optimize production lot sizes and inventories | $119,785 | - | n/a | - | - | - | - | - | - | $119,785 | - |
| 02 | 4.653: Maintain/enlarge a stock of spare parts | $68,700 | - | n/a | - | - | - | - | - | $(-7,800.0) | - | $76,500 |
| 03 | 2.8121: Apply for tax-free status for energy purchases | $14,566 | - | n/a | - | - | - | - | - | $14,566 | - | - |
| 04 | 3.7137: Replace cloth rags with paper towels | $6,488 | $10,000 | n/a | - | - |
$(-512.0)
-
MMBtu
|
$9,000
-
gal
|
$(-2,000.0) | - | - | - |
| 05 | 2.7447: Install vinyl strip / high speed / air curtain doors | $822 | $1,010 | n/a | - | - |
$822
-
MMBtu
|
- | - | - | - | - |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $807 | $500 | n/a | - | - |
$807
-
MMBtu
|
- | - | - | - | - |
| 07 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $617 | - | n/a | - |
$917
-
kW-mo/yr
|
- | - | $(-300.0) | - | - | - |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $453 | - | n/a |
$278
9,672
kWh
|
$175
-
kW-mo/yr
|
- | - | - | - | - | - |
| TOTAL RECOMMENDED | $212,238 | $11,510 |
$278
9,672
kWh
|
$1,092
-
kW-mo/yr
|
$1,117
-
MMBtu
|
$9,000
-
gal
|
$(-2,300.0) | $6,766 | $119,785 | $76,500 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs