| Assessment Year | 1996 |
|---|---|
| Principal Product | Enclosure Boxes for electric switchgear |
| NAICS |
n/a
|
| SIC | 3444: Sheet Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 230 |
| Plant Area |
300,000
ft2
|
| Annual Production | 0
units
|
| Production Hrs. Annual | 5,600
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $408,921 | 9,166,764 |
kWh
|
$0.045 |
| Electricity Demand | $150,210 | 20,185 |
kW-mo/yr
|
$7.44 |
| Electricity Fees | $1,364 | - |
|
- |
| Natural Gas | $229,418 | 62,305 |
MMBtu
|
$3.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $206,030 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $155,248 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (haz) Savings | Primary Raw Material Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $128,670 | $10,000 | - | - | - | - |
$6,370
-
gal
|
$122,300 | - | |
| 02 | 2.8121: Apply for tax-free status for energy purchases | $22,707 | - | - | - | $22,707 | - | - | - | - | |
| 03 | 3.4114: Replace city water with recycled water via cooling tower | $16,770 | $25,000 |
$(-3,630.0)
(-83,529)
kWh
|
- | - | - | - | - |
$20,400
-
Tgal
|
|
| 04 | 3.8142: Distill contaminated solvents for reuse | $14,920 | $22,000 | - | - | - | - |
$5,620
-
gal
|
$9,300 | - | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $5,044 | $17,980 |
$(-607.0)
(-22,860)
kWh
|
- | - |
$5,651
-
MMBtu
|
- | - | - | |
| 06 | 2.3135: Schedule routine maintenance during non-operating periods | $4,367 | - | - |
$4,367
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.3132: Recharge batteries on during off-peak demand periods | $3,269 | - | - |
$3,269
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.3132: Recharge batteries on during off-peak demand periods | $2,458 | $7,500 | - |
$2,458
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.2621: Modify refrigeration system to operate at a lower pressure | $1,973 | $6,000 |
$924
34,584
kWh
|
$1,049
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,653 | $180 |
$1,124
42,204
kWh
|
$529
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,692 | $825 |
$1,151
43,083
kWh
|
$541
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,014 | $2,526 |
$598
22,274
kWh
|
$416
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.6218: Turn off equipment when not in use | $968 | - |
$968
46,893
kWh
|
- | - | - | - | - | - | |
| 14 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $525 | - | - |
$525
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $206,030 | $92,011 |
$528
82,649
kWh
|
$13,154
-
kW-mo/yr
|
$22,707 |
$5,651
-
MMBtu
|
$11,990
-
gal
|
$131,600 |
$20,400
-
Tgal
|
||
| TOTAL IMPLEMENTED | $155,248 | $50,985 |
$1,668
62,427
kWh
|
$4,339
-
kW-mo/yr
|
- |
$5,651
-
MMBtu
|
$11,990
-
gal
|
$131,600 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (haz) Savings | Primary Raw Material Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs