ITAC Assessment: WI0236
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ITAC Assessment: WI0236
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Assessment Year 1995
Principal Product Gear Boxes and Open Gear
NAICS
n/a
SIC 3566: Speed Changers, Industrial High-Speed Drives, and Gears
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 160,000
ft2
Annual Production 9,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $198,080 2,806,858
kWh
Natural Gas $67,611 20,698
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,303 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings
01 2.2414: Use waste heat from hot flue gases to preheat $5,542 $5,000 - $5,542
-
MMBtu
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,456 $3,534 $5,456
77,374
kWh
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,879 $3,537 $2,879
40,739
kWh
- - - -
04 2.7135: Install occupancy sensors $1,780 $1,425 $1,780
25,205
kWh
- - - -
05 2.3132: Recharge batteries on during off-peak demand periods $1,883 - $1,883
-
kWh
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,497 - $1,497
21,102
kWh
- - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $937 $845 $937
13,189
kWh
- - - -
08 2.7221: Lower temperature during the winter season and vice-versa $1,156 $400 - $1,156
-
MMBtu
- - -
09 2.7221: Lower temperature during the winter season and vice-versa $537 - - $537
-
MMBtu
- - -
10 2.2511: Insulate bare equipment $688 $635 $688
9,672
kWh
- - - -
11 2.4221: Install compressor air intakes in coolest locations $688 $640 $688
9,672
kWh
- - - -
12 3.6193: Install equipment (eg compactor) to reduce disposal costs $14,900 $24,000 - - - $14,900
-
gal
-
13 3.6193: Install equipment (eg compactor) to reduce disposal costs $2,200 - - - - - $2,200
-
lb
14 2.8112: Combine utility meters $1,160 $1,400 - - $1,160
-
Tgal
- -
TOTAL RECOMMENDED $41,303 $41,416 $15,808
196,953
kWh
$7,235
-
MMBtu
$1,160
-
Tgal
$14,900
-
gal
$2,200
-
lb
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs