ITAC Assessment: UMS010
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ITAC Assessment: UMS010
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Assessment Year 2012
Principal Product Specialty Alloys
NAICS 331513: Steel Foundries (except Investment)
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $1
M
to 5
M
# of Employees 100
Plant Area 100,000
ft2
Annual Production 10,000
ton
Production Hrs. Annual 3,120
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,460,000 31,868,000
kWh
Natural Gas $593,000 96,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,000 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $46,000 $85,000 - $46,000
-
MMBtu
02 2.1135: Repair furnaces and oven doors so that they seal efficiently $16,000 $10,000 $16,000
210,000
kWh
-
03 3.4115: Recover and reuse cooling water $10,000 $20,000 - $10,000
-
MMBtu
TOTAL RECOMMENDED $72,000 $115,000 $16,000
210,000
kWh
$56,000
-
MMBtu
TOTAL IMPLEMENTED - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs