ITAC Assessment: UMS005
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ITAC Assessment: UMS005
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Assessment Year 2012
Principal Product Fuel Ethanol
NAICS 325193: Ethyl Alcohol Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 300
Plant Area 11,000
ft2
Annual Production 100,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,200,000 37,965,000
kWh
Natural Gas $10,000,000 1,734,575
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,742,000 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,330,000 $1,500,000 $789,625
11,415,600
kWh
$540,375
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $107,000 $50,000 - $107,000
-
MMBtu
03 2.2414: Use waste heat from hot flue gases to preheat $305,000 $300,000 - $305,000
-
MMBtu
TOTAL RECOMMENDED $1,742,000 $1,850,000 $789,625
11,415,600
kWh
$952,375
-
MMBtu
TOTAL IMPLEMENTED - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs