ITAC Assessment: UM0463
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ITAC Assessment: UM0463
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Assessment Year 2015
Principal Product cast ductile iron
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 150,000
ft2
Annual Production 78,109
ton
Production Hrs. Annual 4,920
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,857,380 45,320,018
kWh
Natural Gas $794,216 183,476
MMBtu
Other Gas $3,630,266 500,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $4,268,828 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $150,724

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Gas Savings Personnel Changes Savings
01 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $1,052,850 $1,822,453 $879,675
10,228,778
kWh
$173,175
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $150,724 $565,274 $32,722
380,493
kWh
- - $118,002
03 2.7243: Improve air circulation with destratification fans / other methods $12,674 $4,000 - $12,674
-
MMBtu
- -
04 2.1125: Convert to oxyfuel burners $3,052,580 $1,000,000 $(-95,202.0)
(-1,107,000)
kWh
- $3,197,782
-
MMBtu
$(-50,000.0)
TOTAL RECOMMENDED $4,268,828 $3,391,727 $817,195
9,502,271
kWh
$185,849
-
MMBtu
$3,197,782
-
MMBtu
$68,002
TOTAL IMPLEMENTED $150,724 $565,274 $32,722
380,493
kWh
- - $118,002
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs