ITAC Assessment: UM0444
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ITAC Assessment: UM0444
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Assessment Year 2014
Principal Product Coil Steel Processing
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 96
Plant Area 160,000
ft2
Annual Production 130,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $844,097 8,270,143
kWh
Natural Gas $993,745 204,333
MMBtu
Other Gas $339,137 103,260
MMBtu
Other Energy $206,066 19,510
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $466,064 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,638

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Gas Savings
01 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat $216,000 $500,000 $263,000
2,580,000
kWh
$(-47,000.0)
-
MMBtu
-
02 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $71,820 $133,000 $71,820
798,000
kWh
- -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $67,306 $80,000 $87,670
858,670
kWh
$(-20,364.0)
-
MMBtu
-
04 2.2163: Use minimum steam operating pressure $6,638 $5,000 - $6,638
-
MMBtu
-
05 2.1336: Install equipment to utilize waste fuel $104,300 $208,000 - - $104,300
-
MMBtu
TOTAL RECOMMENDED $466,064 $926,000 $422,490
4,236,670
kWh
$(-60,726.0)
-
MMBtu
$104,300
-
MMBtu
TOTAL IMPLEMENTED $6,638 $5,000 - $6,638
-
MMBtu
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs