ITAC Assessment: UM0425
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ITAC Assessment: UM0425
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Assessment Year 2013
Principal Product Metal Stampings and Welded Parts
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 150,000
ft2
Annual Production 78,000,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $412,146 5,053,700
kWh
Electricity Demand $181,037 10,749
kW-mo/yr
Natural Gas $81,519 10,420
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,942 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,042

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.2614: Use cooling tower or economizer to replace chiller cooling $9,900 $13,000 $7,600
92,500
kWh
$2,300
-
kW-mo/yr
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,480 $3,300 $7,631
93,060
kWh
$2,849
-
kW-mo/yr
03 2.4239: Eliminate or reduce compressed air usage $1,115 - $812
9,900
kWh
$303
-
kW-mo/yr
04 2.4221: Install compressor air intakes in coolest locations $6,752 $5,000 $6,752
82,346
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $695 $308 $537
6,552
kWh
$158
-
kW-mo/yr
TOTAL RECOMMENDED $28,942 $21,608 $23,332
284,358
kWh
$5,610
-
kW-mo/yr
TOTAL IMPLEMENTED $19,042 $8,608 $15,732
191,858
kWh
$3,310
-
kW-mo/yr
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs