ITAC Assessment: UM0350
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ITAC Assessment: UM0350
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Assessment Year 2009
Principal Product Excipients of Medical Capsules
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $10
M
to 50
M
# of Employees 54
Plant Area 70,000
ft2
Annual Production 7,200,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $141,343 3,038,760
kWh
Electricity Demand $80,699 6,678
kW-mo/yr
Natural Gas $129,121 12,920
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,548 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,880

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7313: Recycle air for heating, ventilation and air conditioning $14,346 $12,800 - - $14,346
-
MMBtu
02 2.2437: Recover waste heat from equipment $13,487 $13,000 - - $13,487
-
MMBtu
03 2.2437: Recover waste heat from equipment $7,300 $1,500 - - $7,300
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,744 $30,000 $2,757
59,274
kWh
$987
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,990 $100 $2,200
46,550
kWh
$790
-
kW-mo/yr
-
06 2.2414: Use waste heat from hot flue gases to preheat $8,186 $10,960 - - $8,186
-
MMBtu
07 2.2511: Insulate bare equipment $846 $474 - - $846
-
MMBtu
08 2.1233: Analyze flue gas for proper air/fuel ratio $649 $1,200 - - $649
-
MMBtu
TOTAL RECOMMENDED $51,548 $70,034 $4,957
105,824
kWh
$1,777
-
kW-mo/yr
$44,814
-
MMBtu
TOTAL IMPLEMENTED $17,880 $44,200 $2,757
59,274
kWh
$987
-
kW-mo/yr
$14,136
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs