| Assessment Year | 2009 |
|---|---|
| Principal Product | brake calipers and master cylinders |
| NAICS | 336340: Motor Vehicle Brake System Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 264 |
| Plant Area |
422,000
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 3,960
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $551,118 | 258,000,000 |
kWh
|
$0.002 |
| Electricity Demand | $504,086 | 54,151 |
kW-mo/yr
|
$9.31 |
| Natural Gas | $412,272 | 48,054 |
MMBtu
|
$8.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $204,700 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $144,300 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $56,000 | $6,000 |
$56,000
2,630,000
kWh
|
- | - | |
| 02 | 2.6218: Turn off equipment when not in use | $51,000 | $3,000 |
$51,000
24,000,000
kWh
|
- | - | |
| 03 | 3.3122: Use filtration, centrifuging to remove contaminants | $30,000 | $62,000 | - | - |
$30,000
-
MMBtu
|
|
| 04 | 2.2437: Recover waste heat from equipment | $22,700 | $12,400 | - | - |
$22,700
-
MMBtu
|
|
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $21,200 | $35,689 |
$9,000
422,600
kWh
|
$12,200
-
kW-mo/yr
|
- | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $9,900 | $200 |
$3,500
165,000
kWh
|
$6,400
-
kW-mo/yr
|
- | |
| 07 | 2.7231: Use radiant heater for spot heating | $6,200 | $15,000 | - | - |
$6,200
-
MMBtu
|
|
| 08 | 2.4221: Install compressor air intakes in coolest locations | $4,300 | $3,900 |
$1,500
71,000
kWh
|
$2,800
-
kW-mo/yr
|
- | |
| 09 | 2.7135: Install occupancy sensors | $3,400 | $7,400 |
$3,400
83,400
kWh
|
- | - | |
| TOTAL RECOMMENDED | $204,700 | $145,589 |
$124,400
27,372,000
kWh
|
$21,400
-
kW-mo/yr
|
$58,900
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $144,300 | $59,889 |
$119,500
27,217,600
kWh
|
$18,600
-
kW-mo/yr
|
$6,200
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs