ITAC Assessment: UM0343
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ITAC Assessment: UM0343
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Assessment Year 2008
Principal Product Carpet floors and trunk liners
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 2273: Carpets and Rugs
Sales Range $10
M
to 50
M
# of Employees 155
Plant Area 111,000
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $240,998 5,373,060
kWh
Electricity Demand $223,407 13,149
kW-mo/yr
Electricity Fees $13,605 -
Natural Gas $190,925 19,802
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,737 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,128

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $13,158 $32,000 $7,612
169,728
kWh
$5,546
-
kW-mo/yr
-
02 2.2437: Recover waste heat from equipment $10,585 $10,000 - - $10,585
-
MMBtu
03 2.2515: Use optimum thickness insulation $8,476 $9,576 $8,476
95,232
kWh
- -
04 2.7231: Use radiant heater for spot heating $3,750 - - - $3,750
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,390 $5,864 $812
18,112
kWh
$1,578
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,378 $750 $1,199
24,041
kWh
$1,179
-
kW-mo/yr
-
TOTAL RECOMMENDED $40,737 $58,190 $18,099
307,113
kWh
$8,303
-
kW-mo/yr
$14,335
-
MMBtu
TOTAL IMPLEMENTED $6,128 $750 $1,199
24,041
kWh
$1,179
-
kW-mo/yr
$3,750
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs