ITAC Assessment: UM0338
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ITAC Assessment: UM0338
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Assessment Year 2008
Principal Product Extruded aluminum tubing
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 63
Plant Area 85,000
ft2
Annual Production 25,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $433,917 8,615,645
kWh
Electricity Demand $228,980 22,890
kW-mo/yr
Electricity Fees $8 -
Natural Gas $79,297 7,085
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $78,767 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $30,146 $38,350 - - $30,146
-
MMBtu
02 2.2437: Recover waste heat from equipment $16,908 $4,000 - - $16,908
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $14,301 $19,680 $11,443
148,606
kWh
$2,858
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $8,640 $1,400 $6,760
87,791
kWh
$1,880
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,107 $900 $4,087
53,083
kWh
$1,020
-
kW-mo/yr
-
06 2.2414: Use waste heat from hot flue gases to preheat $3,305 $4,480 $1,791
23,266
kWh
$451
-
kW-mo/yr
$1,063
-
MMBtu
07 2.7493: Use double or triple glazed windows to maintain higher relative humidity and to reduce heat losses $257 $1,095 - - $257
-
MMBtu
08 2.7135: Install occupancy sensors $103 $270 $103
1,342
kWh
- -
TOTAL RECOMMENDED $78,767 $70,175 $24,184
314,088
kWh
$6,209
-
kW-mo/yr
$48,374
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs