ITAC Assessment: UM0332
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ITAC Assessment: UM0332
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Assessment Year 2007
Principal Product Sodium Bicarbonate, Cat Litter, Rumen Bypass Fat
NAICS 325180: Other Basic Inorganic Chemical Manufacturing
SIC 2812: Alkalies and Chlorine
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 250,000
ft2
Annual Production 421,562
ton
Production Hrs. Annual 8,736
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $681,359 27,936,000
kWh
Electricity Demand $562,175 41,367
kW-mo/yr
Electricity Fees $1,241 -
Natural Gas $1,820,821 216,093
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $503,630 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $134,342

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $366,043 $516,500 $(-13,641.0)
(-559,275)
kWh
$(-30,402.0)
-
kW-mo/yr
$410,086
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $56,464 $1,000 - - $56,464
-
MMBtu
03 2.7221: Lower temperature during the winter season and vice-versa $45,783 $500 - - $45,783
-
MMBtu
04 2.2425: Use flue gases to heat process or service water $26,141 $12,385 $(-1,589.0)
65,144
kWh
$(-1,210.0)
-
kW-mo/yr
$28,940
-
MMBtu
05 2.4221: Install compressor air intakes in coolest locations $5,954 $638 $3,372
138,271
kWh
$2,582
-
kW-mo/yr
-
06 2.7231: Use radiant heater for spot heating $2,065 $10,000 - - $2,065
-
MMBtu
07 2.2414: Use waste heat from hot flue gases to preheat $1,180 $1,540 - - $1,180
-
MMBtu
TOTAL RECOMMENDED $503,630 $542,563 $(-11,858.0)
(-355,860)
kWh
$(-29,030.0)
-
kW-mo/yr
$544,518
-
MMBtu
TOTAL IMPLEMENTED $134,342 $14,523 $1,783
203,415
kWh
$1,372
-
kW-mo/yr
$131,187
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs