ITAC Assessment: UM0315
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ITAC Assessment: UM0315
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Assessment Year 2006
Principal Product Automotive Interiors
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $50
M
to 100
M
# of Employees 0
Plant Area 462,000
ft2
Annual Production 13,000,000
pieces
Production Hrs. Annual 6,280
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,097,845 20,182,476
kWh
Electricity Demand $561,002 43,624
kW-mo/yr
Electricity Fees $21,577 -
Natural Gas $4,593,794 306,747
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $187,413 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $526

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings
01 2.2414: Use waste heat from hot flue gases to preheat $53,281 $1,800 - - - $53,281
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $36,263 $15,000 - - $36,263
-
MMBtu
-
03 2.2437: Recover waste heat from equipment $34,667 $8,066 - - $34,667
-
MMBtu
-
04 2.2511: Insulate bare equipment $32,300 $80,207 - - $32,300
-
MMBtu
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $27,713 $40,991 $18,612
342,141
kWh
$9,101
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $1,369 $230 - - $1,369
-
MMBtu
-
07 2.7131: Add area lighting switches $1,294 $1,100 $1,294
23,788
kWh
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $526 $225 $362
6,651
kWh
$164
-
kW-mo/yr
- -
TOTAL RECOMMENDED $187,413 $147,619 $20,268
372,580
kWh
$9,265
-
kW-mo/yr
$104,599
-
MMBtu
$53,281
-
MMBtu
TOTAL IMPLEMENTED $526 $225 $362
6,651
kWh
$164
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs