| Assessment Year | 2006 |
|---|---|
| Principal Product | color formers |
| NAICS | 325130: Synthetic Dye and Pigment Manufacturing |
| SIC | 2865: Cyclic Organic Crudes and Intermediates, and Organic Dyes and Pigments |
| Sales Range | $10 M to 50M |
| # of Employees | 79 |
| Plant Area |
40,500
ft2
|
| Annual Production | 3,300,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $302,127 | 8,325,676 |
kWh
|
$0.036 |
| Electricity Demand | $151,779 | 15,949 |
kW-mo/yr
|
$9.52 |
| Electricity Fees | $3,726 | - |
|
- |
| Natural Gas | $538,934 | 57,398 |
MMBtu
|
$9.39 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $49,078 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,850 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $12,385 | $2,500 | - | - |
$12,385
-
MMBtu
|
|
| 02 | 2.2437: Recover waste heat from equipment | $11,812 | $22,458 | - | - |
$11,812
-
MMBtu
|
|
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $9,934 | $2,500 | - |
$9,934
-
kW-mo/yr
|
- | |
| 04 | 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa | $8,336 | $7,520 |
$2,072
57,084
kWh
|
$776
-
kW-mo/yr
|
$5,488
-
MMBtu
|
|
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,571 | $9,421 |
$1,604
44,198
kWh
|
$967
-
kW-mo/yr
|
- | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $2,482 | $2,429 | - | - |
$2,482
-
MMBtu
|
|
| 07 | 2.2136: Install / repair insulation on steam lines | $1,558 | $197 | - | - |
$1,558
-
MMBtu
|
|
| TOTAL RECOMMENDED | $49,078 | $47,025 |
$3,676
101,282
kWh
|
$11,677
-
kW-mo/yr
|
$33,725
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $24,850 | $19,638 |
$3,676
101,282
kWh
|
$1,743
-
kW-mo/yr
|
$19,431
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs