Assessment Year | 2005 |
---|---|
Principal Product | Plastic Injection Molds |
NAICS | 333511: Industrial Mold Manufacturing |
SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
Sales Range | $10 M to 50M |
# of Employees | 218 |
Plant Area |
131,749
ft2
|
Annual Production | 200
pieces
|
Production Hrs. Annual | 7,488
hrs
|
Location (State) | Michigan |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $343,580 | 6,210,820 |
kWh
|
$0.055 |
Electricity Demand | $44,013 | 16,416 |
kW-mo/yr
|
$2.68 |
Electricity Fees | $15,314 | - |
|
- |
Natural Gas | $37,786 | 5,240 |
MMBtu
|
$7.21 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $37,603 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $9,885 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
---|---|---|---|---|---|---|---|
01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $23,916 | $17,993 |
$22,086
401,567
kWh
|
$1,830
-
kW-mo/yr
|
- | |
02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,805 | $750 |
$4,505
81,430
kWh
|
$300
-
kW-mo/yr
|
- | |
03 | 2.4224: Upgrade controls on compressors | $3,802 | $9,000 |
$3,563
64,783
kWh
|
$239
-
kW-mo/yr
|
- | |
04 | 2.4239: Eliminate or reduce compressed air usage | $3,190 | $2,000 |
$2,989
54,351
kWh
|
$201
-
kW-mo/yr
|
- | |
05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,890 | $500 | - | - |
$1,890
-
MMBtu
|
|
TOTAL RECOMMENDED | $37,603 | $30,243 |
$33,143
602,131
kWh
|
$2,570
-
kW-mo/yr
|
$1,890
-
MMBtu
|
||
TOTAL IMPLEMENTED | $9,885 | $3,250 |
$7,494
135,781
kWh
|
$501
-
kW-mo/yr
|
$1,890
-
MMBtu
|
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs