ITAC Assessment: UM0279
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ITAC Assessment: UM0279
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Assessment Year 2005
Principal Product Plastic Injection Molds
NAICS 333511: Industrial Mold Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 218
Plant Area 131,749
ft2
Annual Production 200
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $343,580 6,210,820
kWh
Electricity Demand $44,013 16,416
kW-mo/yr
Electricity Fees $15,314 -
Natural Gas $37,786 5,240
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $37,603 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,885

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $23,916 $17,993 $22,086
401,567
kWh
$1,830
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,805 $750 $4,505
81,430
kWh
$300
-
kW-mo/yr
-
03 2.4224: Upgrade controls on compressors $3,802 $9,000 $3,563
64,783
kWh
$239
-
kW-mo/yr
-
04 2.4239: Eliminate or reduce compressed air usage $3,190 $2,000 $2,989
54,351
kWh
$201
-
kW-mo/yr
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $1,890 $500 - - $1,890
-
MMBtu
TOTAL RECOMMENDED $37,603 $30,243 $33,143
602,131
kWh
$2,570
-
kW-mo/yr
$1,890
-
MMBtu
TOTAL IMPLEMENTED $9,885 $3,250 $7,494
135,781
kWh
$501
-
kW-mo/yr
$1,890
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs