ITAC Assessment: UM0277
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ITAC Assessment: UM0277
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Assessment Year 2005
Principal Product Steel Castings
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 85
Plant Area 210,000
ft2
Annual Production 3,000
ton
Production Hrs. Annual 7,488
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $187,290 5,708,846
kWh
Electricity Demand $129,904 8,979
kW-mo/yr
Electricity Fees $32,217 -
Natural Gas $398,682 58,809
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,738 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,009

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 3.1192: Reduce scrap production $34,320 $7,500 - - - $34,320
-
lb
02 2.1233: Analyze flue gas for proper air/fuel ratio $4,442 $1,000 - - $4,442
-
MMBtu
-
03 2.2414: Use waste heat from hot flue gases to preheat $3,729 $3,000 - - $3,729
-
MMBtu
-
04 2.4239: Eliminate or reduce compressed air usage $3,247 $1,000 $1,901
57,946
kWh
$1,346
-
kW-mo/yr
- -
TOTAL RECOMMENDED $45,738 $12,500 $1,901
57,946
kWh
$1,346
-
kW-mo/yr
$8,171
-
MMBtu
$34,320
-
lb
TOTAL IMPLEMENTED $42,009 $9,500 $1,901
57,946
kWh
$1,346
-
kW-mo/yr
$4,442
-
MMBtu
$34,320
-
lb
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs