ITAC Assessment: UM0275
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ITAC Assessment: UM0275
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Assessment Year 2005
Principal Product Corrugated Packaging
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 312,550
ft2
Annual Production 650,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $254,278 5,985,779
kWh
Electricity Demand $77,319 14,174
kW-mo/yr
Electricity Fees $1,874 -
Natural Gas $301,912 59,813
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $268,460 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,442

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $193,508 $1,140,000 $331,968
5,928,000
kWh
$62,130
-
kW-mo/yr
$(-200,590.0)
-
MMBtu
02 2.7243: Improve air circulation with destratification fans / other methods $18,025 $12,250 - - $18,025
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $15,372 $25,936 $12,330
290,254
kWh
$3,042
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,025 $1,800 $12,052
283,704
kWh
$2,973
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $7,898 $500 - - $7,898
-
MMBtu
06 2.7314: Reduce ventilation air $7,113 $5,492 - - $7,113
-
MMBtu
07 2.2426: Use waste heat from flue gases to heat space conditioning air $4,883 $3,000 - - $4,883
-
MMBtu
08 2.7229: Air condition only space necessary $4,727 $50 - - $4,727
-
MMBtu
09 2.4239: Eliminate or reduce compressed air usage $1,909 $1,000 $1,531
36,040
kWh
$378
-
kW-mo/yr
-
TOTAL RECOMMENDED $268,460 $1,190,028 $357,881
6,537,998
kWh
$68,523
-
kW-mo/yr
$(-157,944.0)
-
MMBtu
TOTAL IMPLEMENTED $34,442 $6,350 $13,583
319,744
kWh
$3,351
-
kW-mo/yr
$17,508
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs