ITAC Assessment: UM0270
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ITAC Assessment: UM0270
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Assessment Year 2004
Principal Product Automotive Control Arms
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 290
Plant Area 135,000
ft2
Annual Production 1,400,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $117,199 10,050,518
kWh
Electricity Demand $351,291 21,931
kW-mo/yr
Electricity Fees $1,431 -
Natural Gas $399,144 60,547
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $75,006 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,304

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads $46,210 $29,000 $80
6,714
kWh
- $66,700
-
MMBtu
$(-20,570.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $13,116 $18,242 $4,810
412,523
kWh
$8,306
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,108 $11,108 $2,964
254,179
kWh
$8,144
-
kW-mo/yr
- -
04 2.2414: Use waste heat from hot flue gases to preheat $4,376 $1,200 - - $4,376
-
MMBtu
-
05 2.6212: Turn off equipment during breaks, reduce operating time $196 $400 $196
16,805
kWh
- - -
TOTAL RECOMMENDED $75,006 $59,950 $8,050
690,221
kWh
$16,450
-
kW-mo/yr
$71,076
-
MMBtu
$(-20,570.0)
TOTAL IMPLEMENTED $11,304 $11,508 $3,160
270,984
kWh
$8,144
-
kW-mo/yr
- -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs