| Assessment Year | 2004 |
|---|---|
| Principal Product | Welded Steel Pressure Vessels |
| NAICS | 332439: Other Metal Container Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $5 M to 10M |
| # of Employees | 69 |
| Plant Area |
160,932
ft2
|
| Annual Production | 50,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $63,589 | 1,346,360 |
kWh
|
$0.047 |
| Electricity Demand | $29,934 | 7,014 |
kW-mo/yr
|
$4.27 |
| Electricity Fees | $5,618 | - |
|
- |
| Natural Gas | $87,892 | 12,632 |
MMBtu
|
$6.96 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $33,214 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,125 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2425: Use flue gases to heat process or service water | $11,825 | $4,500 | - | - |
$11,825
-
MMBtu
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,131 | $7,512 |
$4,781
101,234
kWh
|
$1,350
-
kW-mo/yr
|
- | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,042 | $900 |
$3,971
84,294
kWh
|
$1,071
-
kW-mo/yr
|
- | - | |
| 04 | 2.2443: Re-use or recycle hot or cold process exhaust air | $2,182 | $1,000 | - | - |
$2,182
-
MMBtu
|
- | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $1,847 | $2,000 |
$1,450
30,851
kWh
|
$397
-
kW-mo/yr
|
- | - | |
| 06 | 3.1191: Change procedures / equipment / operating conditions | $1,400 | $700 | - | - | - |
$1,400
-
lb
|
|
| 07 | 2.7243: Improve air circulation with destratification fans / other methods | $1,312 | $3,500 | - | - |
$1,312
-
MMBtu
|
- | |
| 08 | 2.7244: Revise smoke cleanup from operations | $1,614 | $500 | - | - |
$1,614
-
MMBtu
|
- | |
| 09 | 2.7135: Install occupancy sensors | $1,195 | $603 |
$1,195
25,428
kWh
|
- | - | - | |
| 10 | 2.7493: Use double or triple glazed windows to maintain higher relative humidity and to reduce heat losses | $666 | $610 | - | - |
$666
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $33,214 | $21,825 |
$11,397
241,807
kWh
|
$2,818
-
kW-mo/yr
|
$17,599
-
MMBtu
|
$1,400
-
lb
|
||
| TOTAL IMPLEMENTED | $27,125 | $16,022 |
$10,202
216,379
kWh
|
$2,818
-
kW-mo/yr
|
$14,105
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs