ITAC Assessment: UM0264
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ITAC Assessment: UM0264
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Assessment Year 2004
Principal Product Molded Plastic Parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 77,792
ft2
Annual Production 11,000,000
pieces
Production Hrs. Annual 5,760
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,657 4,707,566
kWh
Electricity Demand $69,601 13,800
kW-mo/yr
Electricity Fees $4,344 -
Natural Gas $13,485 1,830
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $80,855 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,250

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.7243: Improve air circulation with destratification fans / other methods $47,250 $2,600 - - - $19,250 $28,000
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $14,340 $12,530 n/a $11,301
289,642
kWh
$3,039
-
kW-mo/yr
- - -
03 4.621: Use fixtures to reduce machine changeout times $7,700 $800 - - - $7,700 -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,653 $9,433 $4,410
113,054
kWh
$1,243
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $2,270 $5,610 $2,270
58,187
kWh
- - - -
06 2.2511: Insulate bare equipment $1,281 $509 $1,009
25,861
kWh
$272
-
kW-mo/yr
- - -
07 2.2437: Recover waste heat from equipment $1,670 $500 - - $1,670
-
MMBtu
- -
08 2.2514: Cover open tanks $379 $500 $308
6,772
kWh
$71
-
kW-mo/yr
- - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $312 $200 $250
6,410
kWh
$62
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $80,855 $32,682 $19,548
499,926
kWh
$4,687
-
kW-mo/yr
$1,670
-
MMBtu
$26,950 $28,000
TOTAL IMPLEMENTED $47,250 $2,600 - - - $19,250 $28,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs