ITAC Assessment: UM0261
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ITAC Assessment: UM0261
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Assessment Year 2004
Principal Product Industrial Paint
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 49
Plant Area 50,000
ft2
Annual Production 3,650,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $87,399 917,480
kWh
Electricity Fees $1,193 -
Natural Gas $239,307 31,027
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $130,444 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,391

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Water Consumption Savings
01 3.4111: Use closed cycle process to minimize waste water production $96,676 $11,096 $(-853.0)
(-8,952)
kWh
$92,983
-
MMBtu
- $4,546
-
Tgal
02 2.2414: Use waste heat from hot flue gases to preheat $16,377 $47,700 $(-623.0)
(-6,535)
kWh
$20,000
-
MMBtu
$(-3,000.0) -
03 2.2449: Recover heat from exhausted steam, hot air or hot water $7,493 $2,000 - $7,493
-
MMBtu
- -
04 2.2511: Insulate bare equipment $6,503 $500 - $6,503
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,770 $1,711 $2,770
28,560
kWh
- - -
06 2.2514: Cover open tanks $625 $300 - $625
-
MMBtu
- -
TOTAL RECOMMENDED $130,444 $63,307 $1,294
13,073
kWh
$127,604
-
MMBtu
$(-3,000.0) $4,546
-
Tgal
TOTAL IMPLEMENTED $17,391 $4,511 $2,770
28,560
kWh
$14,621
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs