| Assessment Year | 2004 |
|---|---|
| Principal Product | Stampings and Welded Assemblies |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $10 M to 50M |
| # of Employees | 115 |
| Plant Area |
125,000
ft2
|
| Annual Production | 50,000,000
pieces
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $214,684 | 4,903,506 |
kWh
|
$0.044 |
| Electricity Demand | $27,304 | 6,595 |
kW-mo/yr
|
$4.14 |
| Natural Gas | $161,937 | 22,327 |
MMBtu
|
$7.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $69,379 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $29,426 | $500 | - | - |
$29,426
-
MMBtu
|
|
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $15,300 | $15,300 | - | - |
$15,300
-
MMBtu
|
|
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,545 | $1,275 |
$5,621
107,166
kWh
|
$924
-
kW-mo/yr
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,828 | $900 |
$4,146
79,055
kWh
|
$682
-
kW-mo/yr
|
- | |
| 05 | 2.7135: Install occupancy sensors | $4,117 | $7,220 |
$4,117
79,170
kWh
|
- | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $3,963 | $2,000 |
$3,403
64,888
kWh
|
$560
-
kW-mo/yr
|
- | |
| 07 | 2.7135: Install occupancy sensors | $2,720 | $5,925 |
$2,720
53,325
kWh
|
- | - | |
| 08 | 2.2437: Recover waste heat from equipment | $2,480 | $500 | - | - |
$2,480
-
MMBtu
|
|
| TOTAL RECOMMENDED | $69,379 | $33,620 |
$20,007
383,604
kWh
|
$2,166
-
kW-mo/yr
|
$47,206
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs