ITAC Assessment: UM0252
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ITAC Assessment: UM0252
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Assessment Year 2004
Principal Product Rubber Injection Moldings
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 360
Plant Area 125,000
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $569,041 6,766,746
kWh
Electricity Demand $19,927 10,896
kW-mo/yr
Electricity Fees $(-55,329.0) -
Natural Gas $46,241 5,314
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,841 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,736

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $47,515 $40,000 - - $47,515 - - -
02 2.2437: Recover waste heat from equipment $25,105 $17,104 n/a $(-395.0)
(-7,063)
kWh
$(-138.0)
-
kW-mo/yr
- $25,638
-
MMBtu
- -
03 3.3122: Use filtration, centrifuging to remove contaminants $9,272 $16,000 $(-295.0)
(-3,097)
kWh
- - - $13,104
-
gal
$(-3,537.0)
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,381 $400 $4,524
62,127
kWh
$857
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,568 $3,999 $4,065
72,726
kWh
$503
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $91,841 $77,503 $7,899
124,693
kWh
$1,222
-
kW-mo/yr
$47,515 $25,638
-
MMBtu
$13,104
-
gal
$(-3,537.0)
TOTAL IMPLEMENTED $66,736 $60,399 $8,294
131,756
kWh
$1,360
-
kW-mo/yr
$47,515 - $13,104
-
gal
$(-3,537.0)
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs