ITAC Assessment: UM0244
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ITAC Assessment: UM0244
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Assessment Year 2003
Principal Product Plastic Resins
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $1
M
to 5
M
# of Employees 13
Plant Area 52,000
ft2
Annual Production 7,000,000
lb
Production Hrs. Annual 2,470
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $107,011 1,319,089
kWh
Electricity Fees $168 -
Natural Gas $12,965 2,315
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $211,583 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $78,823

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Administrative Changes Savings Ancillary Material Cost Savings
01 4.212: Adopt in-house material generation $101,745 $30,000 $(-92,255.0)
(-1,137,104)
kWh
- - $194,000
02 2.8222: Size trucks to job $76,800 $54,000 - - $76,800 -
03 2.4131: Size electric motors for peak operating efficiency $582 $2,477 $582
7,712
kWh
- - -
04 2.3134: Shift from daytime to nighttime operation $26,499 $51,860 - $26,499 - -
05 2.2511: Insulate bare equipment $2,023 $521 - - - $2,023
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,934 $13,221 $3,934
48,504
kWh
- - -
TOTAL RECOMMENDED $211,583 $152,079 $(-87,739.0)
(-1,080,888)
kWh
$26,499 $76,800 $196,023
TOTAL IMPLEMENTED $78,823 $54,521 - - $76,800 $2,023
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs