ITAC Assessment: UM0239
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ITAC Assessment: UM0239
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Assessment Year 2003
Principal Product Refrigeration Compressors and Units
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment
Sales Range $100
M
to 500
M
# of Employees 850
Plant Area 750,000
ft2
Annual Production 825,000
pieces
Production Hrs. Annual 1,980
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $797,675 23,508,130
kWh
Electricity Demand $510,747 58,981
kW-mo/yr
Electricity Fees $30,408 -
Natural Gas $841,086 170,157
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $473,514 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $367,343

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.4322: Use or replace with energy efficient substitutes $247,018 $270,000 $7,794
229,731
kWh
$12,055
-
kW-mo/yr
$37,169
-
MMBtu
- $190,000
02 2.7142: Utilize higher efficiency lamps and/or ballasts $82,330 $148,050 $45,220
1,332,651
kWh
$37,110
-
kW-mo/yr
- - -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $80,476 $15,000 $7,166
211,200
kWh
- $3,310
-
MMBtu
- $70,000
04 2.4239: Eliminate or reduce compressed air usage $35,180 $1,100 $16,146
476,251
kWh
$19,034
-
kW-mo/yr
- - -
05 2.2511: Insulate bare equipment $18,295 $24,675 - - $18,295
-
MMBtu
- -
06 2.2514: Cover open tanks $7,400 $3,290 - - $6,995
-
MMBtu
$405
-
Tgal
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,815 $300 $1,290
38,040
kWh
$1,525
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $473,514 $462,415 $77,616
2,287,873
kWh
$69,724
-
kW-mo/yr
$65,769
-
MMBtu
$405
-
Tgal
$260,000
TOTAL IMPLEMENTED $367,343 $419,450 $70,450
2,076,673
kWh
$69,724
-
kW-mo/yr
$37,169
-
MMBtu
- $190,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs